Ever since 1992, Sapphire has aimed to minimise site work by maximising offsite production. This provides not only more controlled, traceable processes and better quality products, but also makes the installations much more straight forward with less coordination of trades and a speedier installation.

Sapphire balconies are made predominately in two UK assembly plants, specifically laid out to suit the workflow of balcony production. These processes are key in giving each of these locations the capacity to produce several thousand balconies a year. All welding is done in accordance with weld procedures as necessary under BS EN 1090 and are covered by CE marking Certificates of Conformity.

Our production facilities work closely with third party (3PL) logistics specialists, who collect and store balconies in line with site programs. This flexibility can enable clients to get a much faster flow of balconies to site than making balconies Just In Time (JIT) for their install. We understand LEAN processes and seek to drive these into our production and design processes.

With Sapphire Glide-On Cassette balconies enabling rapid install speeds of over 30 in a day multiple times, the flow of site deliveries is key. With offsite production it enables any production constraints to impact the flow as the peaks and troughs are smoothed by holding the complete assembled balconies ready to be delivered as the installation or site program dictates.